PCB Manufacturing Services Custom Circuit Board Fabrication

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ISO 9001/UL Certified
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PCB Assembly Specialists
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97% of PCB Shipped on Time
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98% of PCB Delivered to Spec
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Delivery Guarantee

PCB Manufacturing Capability Overview

PCB Manufacturing Process

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Online Quote
upload pcb
Upload PCB File
order review
Order Review
payment
Payment
order update
Order Updates
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Delivery
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Confirm Received

PCB Manufacturing Materials

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FR4

A common fiberglass-reinforced epoxy laminate, known for its durability and electrical insulating properties.

CEM-1 and CEM-3

Composite materials offering cost-effective alternatives for less demanding applications.

Flexible Materials

Such as polyimide, used for creating bendable and foldable PCBs.

High-Frequency Materials

Designed for applications requiring minimal signal loss and high-speed data transmission.

Why Choose OurPCB for PCB Manufacturing?

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PCB Assembly Services

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Turnkey PCB Assembly

We handle everything from parts sourcing to final assembly, providing a hassle-free experience that ensures top-quality boards every time.

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Prototype & Full Production Runs

Whether you need a few prototypes or large-volume batches, our flexible assembly services adapt to your project’s scope and timeline.

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RoHS & Lead-Free Compliance

Stay environmentally responsible with our compliant assembly processes, offering RoHS and lead-free options for safe, reliable builds.

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Single-Sided, Double-Sided, or Mixed

No matter the complexity, we can assemble boards of all configurations—single-layer, multi-layer, or a mix—to match your exact specifications.

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Small Quantities & High-Volume Capabilities

From one-off prototypes to bulk orders, we accommodate projects of all sizes without compromising on quality or turnaround time.

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Trusted by Over 3,000 Customers Worldwide

Join our growing community of satisfied clients who rely on our dependable assembly expertise and dedicated customer support.

Millions of business and innovators use OurPCB

PCB Board Process

Order Received

  • Component Procurement
  • Preparation
  • PCB Manufacture
  • Make Process Flow

Soldering

  • Solder Printing/Wave Soldering
  • SMT/Plugging
  • Inspection (repair if necessary)
  • AOI (repair if necessary)
  • Transfer

Parts Assembly

  • Manual Assembly
  • Cleaning
  • Wire Screw
  • Inspection
  • Repair If Necessary

Finalization

  • Final Confirmation
  • Packing
  • Shiping

Technical Capabilities

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Capabilities & Services

PCB Manufacturing FAQs

What are the costs associated with custom PCB manufacturing?

OurPCB offers cost-effective solutions for custom PCB manufacturing. The cost of producing a custom PCB depends on several factors:

  • PCB Size and Layers: Larger and more layered boards generally cost more.
  • Material Choice: High-performance materials such as FR4, aluminum, or flex materials can affect pricing.
  • Order Volume: Bulk orders are eligible for significant discounts.
  • Special Requirements: Features like HDI, blind/buried vias, or impedance control may incur additional costs.
  • Assembly Services: Turnkey assembly, component sourcing, and other add-ons contribute to the total cost.

What quality control measures do you have in place for PCB manufacturing?

At OurPCB, we implement a comprehensive range of quality control measures to ensure the highest standards in PCB manufacturing:

  • Automated Optical Inspection (AOI): We utilize advanced AOI systems that use high-resolution cameras to detect defects in the PCB layout and component placement, ensuring precision and accuracy in every board.
  • Electrical Testing: Our electrical testing procedures thoroughly verify the functionality of circuits, identifying potential issues like short circuits or open connections to guarantee reliability.
  • X-Ray Inspection: For multi-layer boards and hidden solder joints, we employ X-ray inspection to examine internal structures, ensuring all connections are intact and properly formed.
  • Functional Testing: We conduct functional testing under real-world operating conditions to evaluate the PCB’s performance, confirming it meets all specified requirements for reliability and durability.

What is the environmental impact of PCB manufacturing process?

At OurPCB, we are committed to minimizing the environmental impact of our PCB manufacturing process through responsible practices and sustainability initiatives:

  • Chemical Use: We take great care in managing the chemicals used in processes like etching and plating. All hazardous substances are handled according to strict safety protocols, and we employ advanced technologies to minimize chemical waste.
  • Waste Disposal: We ensure the proper disposal and recycling of materials used in the production process. Our waste management systems are designed to prevent environmental contamination and maximize material recovery.
  • Energy Consumption: We continuously work on optimizing our manufacturing processes to reduce energy consumption, incorporating energy-efficient technologies where possible to lower our carbon footprint.
  • Regulatory Compliance: We strictly adhere to environmental standards and regulations, ensuring our operations meet or exceed local and international environmental guidelines to reduce any negative impacts.

What software do you use for PCB manufacturing?

At OurPCB, we utilize a range of advanced software tools to ensure precision and efficiency throughout the PCB manufacturing process:

  • CAD Programs: We use industry-leading design software such as Altium Designer, Eagle, and KiCad to create detailed circuit designs and layouts, ensuring every aspect of the PCB meets our high standards.
  • Simulation Tools: To optimize electrical performance and identify potential issues before production, we use sophisticated simulation tools that help verify the design’s functionality and reliability.
  • Gerber File Generation: We rely on Gerber file generation software to convert design layouts into formats compatible with our manufacturing equipment, ensuring a seamless transition from design to production.

Which industries utilize your PCB manufacturing services?

  • Consumer Electronics: We manufacture PCBs for a variety of consumer devices, including smartphones, laptops, home appliances, and wearables, ensuring high quality and efficiency in mass production.
  • Automotive: Our PCBs support critical automotive applications, such as vehicle control systems, infotainment units, and advanced driver-assistance systems (ADAS), with a focus on durability and reliability.
  • Aerospace and Defense: We provide high-reliability PCBs for aerospace and defense applications, ensuring performance in extreme environments where failure is not an option.
  • Medical Devices: We produce precise and dependable medical PCBs for life-saving equipment, diagnostic devices, and health monitoring systems, meeting stringent regulatory standards and safety requirements.
  • Industrial Automation: Our PCBs are used in machinery control, monitoring systems, and automation equipment, delivering the robustness and functionality needed for industrial applications.

What regulations and certifications do you adhere to in PCB manufacturing?

At OurPCB, we adhere to a range of industry regulations and certifications to ensure that our PCBs meet the highest standards of safety, reliability, and quality:

  • RoHS (Restriction of Hazardous Substances): We comply with RoHS regulations, limiting the use of specific hazardous materials in our electronic components, ensuring our products are environmentally friendly and safe for use in various industries.
  • IPC Standards: We follow IPC standards, which define the quality and performance criteria for PCB design, manufacturing, and assembly, ensuring our products meet the highest industry benchmarks for reliability and functionality.
  • UL Certification: Our PCBs are UL certified, demonstrating compliance with safety and reliability standards for a wide range of applications, from consumer electronics to industrial and automotive sectors.
  • ISO 9001: We maintain ISO 9001 certification, which focuses on quality management systems and ensures consistent, high-quality production processes throughout our manufacturing operations.

Click here to download all of our Certifications.

What is PCB Manufacturing?

PCB manufacturing is the process of creating Printed Circuit Boards (PCBs) that mechanically support and electrically connect electronic components using conductive tracks, pads, and other features.

How long does it take to manufacture a PCB?

Manufacturing times depend on the complexity and volume of the order. Standard lead time is 7-10 business days for small batches, but we offer expedited services for urgent projects.

What is the minimum order quantity for PCB manufacturing?

We have no minimum order quantity, allowing you to order anything from single prototypes to mass production runs.