CNC Machining Services | Custom Parts CNC Machining Online

  • Precision Manufacturing: Offers high accuracy with tolerances as tight as ±0.01 mm.
  • Material Versatility: Works with various materials, including metals, plastics, and composites.
  • Complex Geometries: Capable of creating intricate shapes and features.
  • Rapid Prototyping: Enables quick turnaround for testing designs before full production.
  • Scalable Production: Suitable for both low and high-volume manufacturing.
  • Reduced Lead Times: Delivers parts faster than traditional methods.
  • Cost-Effectiveness: Optimizes material usage and reduces labor costs.
  • Consistent Quality: Ensures repeatable quality with minimal defects.
  • Customization: Offers additional services like assembly and finishing for tailored solutions.
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What is CNC Machining?

Computer numerical control (CNC) machining is a manufacturing process that dictates the movement of factory tools and machinery with pre-programmed computer software. This process can control a variety of complex machines, such as CNC millings, CNC lathes, CNC plasma cutting machines, CNC electric discharge machines (EDM), and printed circuit board fabrication 3D printers. It can produce parts and components with complex geometries and high accuracy for prototyping and low-to-high volume end-use.

Looking for Cost-effective, High-quality CNC Machining Services?

Are you looking for world-class CNC machining service provider? OurPCB specialize in delivering high-precision CNC machining with a focus on quality, efficiency, and customer satisfaction. As a premier CNC machining partner trusted by industry leaders across the United States, we deliver precision-engineered solutions that drive innovation and efficiency in American manufacturing.

How does the CNC Machining Process Work?

how does the cnc machining work
how cnc machining works

The CNC machining processes are as follows:

  • Create the CAD (computer-aided design) model of the parts
  • Convert the CAD model into a CNC program using CAM (computer-aided manufacturing) software
  • Material selection and CNC machine preparation
  • CNC machining operation (cutting, drilling, milling, shaping, and finishing processes)

Our CNC Machining Service Process

  1. Design/modeling
  2. Quote
  3. Model Making
  4. Surface Treatment
  5. Quality Inspection
  6. Delivery

What are the features of CNC Machining?

  1. Computer-Controlled Operation
The cornerstone of CNC machining is its computer-controlled nature:
  • All machining processes are guided by pre-programmed computer software.
  • This allows for precise control over various parameters such as cutting speed, feed rate, and tool positioning.
  • Human intervention during the actual machining process is minimal, reducing the chance of errors.
  1. Automation
CNC machining is highly automated:
  • Once programmed, CNC machines can operate with little to no human intervention.
  • They can run continuously, often 24/7, significantly increasing productivity.
  • This automation reduces labor costs and minimizes the potential for human error.
  1. High Precision and Accuracy
CNC machines are renowned for their exceptional precision:
  • They can achieve tolerances as tight as ±0.0001 inches (0.00254 mm) in some cases.
  • This level of accuracy is crucial for industries like aerospace, medical device manufacturing, and precision engineering.
  • The precision is consistent across multiple parts, ensuring uniformity in mass production.
  1. Versatility
CNC machining offers remarkable versatility:
  • It can work with a wide range of materials, including various metals, plastics, wood, and composites.
  • Different operations can be performed on a single machine, such as milling, turning, drilling, and grinding.
  • Complex 3D shapes and intricate designs can be created that would be difficult or impossible with manual machining.
  1. Multi-Axis Capability
Modern CNC machines often feature multi-axis capabilities:
  • 3-axis machines are common, allowing movement in X, Y, and Z directions.
  • 5-axis and even 6-axis machines exist, allowing for more complex geometries and reducing the need for multiple setups.
  • This multi-axis capability enables the creation of highly complex parts in a single setup.
  1. CAD/CAM Integration
CNC machining integrates seamlessly with Computer-Aided Design (CAD) and Computer-Aided Manufacturing (CAM) software:
  • Designs created in CAD software can be directly translated into machine instructions through CAM software.
  • This integration streamlines the process from design to production, reducing errors and saving time.
  1. Efficiency
CNC machining offers significant efficiency benefits:
  • Reduced setup time for complex parts compared to manual machining.
  • Faster production rates, especially for complex or repetitive tasks.
  • Less material waste due to precise control and optimized cutting paths.
  1. Consistency and Repeatability
One of the key advantages of CNC machining is its ability to produce identical parts:
  • Once programmed, a CNC machine can reproduce the same part with high consistency.
  • This is crucial for mass production and maintaining strict quality control standards.
  1. Flexibility in Production
CNC machining allows for flexible production:
  • Easy to switch between different parts by simply changing the program.
  • Suitable for both prototyping and mass production.
  • Allows for quick adjustments to designs without significant retooling.
  1. Enhanced Safety
CNC machining can improve workplace safety:
  • Operators are typically separated from the cutting area, reducing the risk of injuries.
  • Emergency stop features are standard on CNC machines.
  • Enclosed cutting areas contain chips and coolant, creating a cleaner work environment.
  1. Data Collection and Analysis
Modern CNC machines often include features for data collection and analysis:
  • This allows for real-time monitoring of the machining process.
  • Data can be analyzed to improve efficiency, quality, and machine maintenance over time.
  • Integration with Industry 4.0 concepts for smart manufacturing.

Our CNC Machining Capabilities

Metal CNC Machining Products

Metal CNC Product Processing: We prepare the raw materials and set up machine programs. This is followed by rough machining, fine machining, and second-side machining. The process is wrapped up by completing machining, and 3D inspection. We can produce 200 pieces in 7 days.

Machining Precision: ±0.1mm/100mm

Maximum Part Size: 2000×800×580mm

Materials: Aluminum alloy, titanium alloy, copper (purple luster), stainless steel, zinc alloy, magnesium alloy

Plastic CNC Machining Products

Plastic CNC Product Processing: We fix the raw materials, set up machine programs, rough machine the first side, and fine machine of the first side. Then, we rough machine the second side and fine machine the second side. Finally, we complete machining, conduct manual finishing, and complete both manual inspection and 3D inspection. We can produce 200 sets in 3 days.

Machining Precision: ±0.1mm/100mm

Maximum Part Size: 1780×1180×240mm

Materials: ABS (off-white/black/transparent), PMMA acrylic (colorless transparent / colored transparent / pearl / embossed), bakelite (opaque dark, brown/black), Polycarbonate (PC), PA nylon, PA+ glass fiber, POM (white/black), PP (opalescent)

What are the Common Surface Finish Options?

Surface finishes refer to the process of applying treatments to the surface after the manufacturing process to change the appearance, hardness, surface roughness, and other properties. Common surface finishes for CNC include as-machined, polishing, bead blasting, painting, plating, anodizing, silk screen, and powder coating.

Standard Surface Finishing for Plastic Products

Machining Precision: ±0.05mm/100mm

Surface Finishing Options: Standard surface finishing services for plastics include grinding, polishing, electroplating, wire drawing, spraying painting, laser engraving, and screen printing. Additionally, transparent PMMA and transparent PC finishes can achieve a fully transparent effect by spraying transparent oil. Spraying options include normal gloss and matte oil, spraying with sand, and rubber oil (UV gloss and matte oil, which provides stronger protection).

Standard Surface Finishing for Metal Products

Machining Precision: ±0.05mm/100mm

Surface Finishing Options: Deburring, grinding, polishing, sandblasting, oxidation, electroplating, black oxide, wire drawing, screen printing, laser engraving, spraying metal paint, spraying powder, chromate, spraying rubber paint, heat treatment, passivation, etc.

What are the Benefits and Limitations of Using CNC Machining?

advantages and limitations of cnc machining
pros and cons of cnc machining

Advantages

  • Precision: CNC machines can produce highly precise and accurate parts with tight tolerances, leading to high-quality surface finish products.
  • Repetitive Tasks: CNC machining is ideal for repetitive tasks, as it ensures consistent quality across multiple parts or components.
  • Various Production Volumes: CNC machining is suitable for prototyping, low-volume and large-scale manufacturing.
  • Flexibility and Versatility: CNC machines can be programmed to produce a wide range of shapes and designs, from simple to highly complex designs, making them suitable for diverse manufacturing needs.
  • Efficiency: CNC machine automation allows continuous operation without constant human intervention, leading to faster production times.

Limitations

  • Structure and Size Limitations: CNC machining is sometimes limited to producing parts with certain shapes and sizes, such as interlocking and hollowed structures.
  • Material Limitations: Some materials, due to their hardness or other properties, may not be suitable for use with certain types of CNC machines.
  • Highly Skilled Operator Limitations: CNC machines require highly skilled operators, which can also increase labor costs.

What are the Applications of Our CNC Machining Services?

  • Automotive
  • Robotics
  • Space and Aerospace
  • UVA
  • Household Appliances
  • Medical Devices
  • Smart Home
  • Instruments and Equipment
  • Communication Equipment
  • Electronic Manufacturing
  • Industrial Manufacturing
  • Lighting
  • Finance
  • Railway
  • Oceans
  • Others

CNC Machining vs. 3D Printing: What are the Differences?

CNC machining and 3D printing are both manufacturing technologies, but they have some key differences.

CNC Machining 3D Printing
Subtractive Manufacturing: It cuts away material from solid blocks to create the final shape Additive Manufacturing: It adds materials layer by layer to form final products based on digital files
CNC machining can process various materials, including metals, plastics, wood, stone, and composite materials Limited layering materials such as plastics (like PLA, ABS), resins, metals (like stainless steel, titanium), and ceramics
High precision and excellent surface finish Lower accuracy and rougher surface finish compared to CNC machining
Suitable for both prototyping and large-volume production Suitable for prototyping and producing small batches or personalized parts
Widely used in various industries such as aerospace, automotive, machinery, and mold making Can manufacture models with complex shapes and unique structures, making it suitable for fields such as health care and artistic design
Higher initial setup costs but lower per-unit costs Lower initial setup costs but higher per-unit costs

However, the choice between CNC machining vs. 3D printing ultimately depends on your specific project requirements, such as component complexity, volume, and material properties.

If you’re unsure about whether to choose CNC machining or 3D printing for your project, reach out to us. We’ll help assess your specific requirements and provide expert advice on the best manufacturing method for your needs.

Why Choose Us as Your CNC Machining Service Provider?

With advanced CNC machining, 3D printing, silicone molding, rapid molding and injection molding, sheet metal processing, and various surface treatment technologies, we combine multiple processes and offer one-stop prototype and product processing services.

As your best CNC machining service provider, our professional team guarantees quick quotations and real-time tracking of order status.

Our well-established quality control system has led to our ISO 9001, ISO 14001, IATF 16949, and ISO 27001 certifications. Moreover, we strive to be the top choice for all your CNC machining needs through high customer satisfaction, high-quality products and competitive pricing.

Contact us today for a personalized quote or consultation. We look forward to partnering with you on your next project!

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