Custom Cable Assemblies:
Your Preferred Cable Builder & Supplier
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Looking for Custom Cable Assemblies?
At OurPCB, we specialize in providing tailored cable solutions, including custom designs, wire harnesses, and waterproof assemblies. Trusted by satisfied customers worldwide, especially in the USA, we are committed to offering superior quality and service.
OurPCB is proud to own Cloom Tech, a professional custom cable assemblies company. Our ISO-certified factory has been in business for more than 2 decades and can handle all your commercial or personal cable needs under one roof.
We offer a wide range of customized cable services, hybrid cables, and wire harnesses. We can also retrofit existing cables with top-quality connectors, carriers, and shielding to improve their performance, especially in harsh environments.
If you’re looking for off-the-shelf cables for a fast turnaround, we also stock a wide inventory of high-speed, ready-manufactured cables for your every need.
Our Custom Cable Services
Custom Cable Design
Quality Cable Assembly
Expert craftsmanship for reliable connections
Custom Wire Harnesses
Organized wiring for efficient systems
Custom Hybrid Cables
Combining power and data transmission seamlessly
Waterproof Cable Assembly
Durable protection against the elements
Overmolded Cable Assemblies
Enhanced strain relief and durability
Fortifying Existing Cables
Strengthening cables for extended lifespan
Cable Manufacturing
Precision manufacturing for superior quality
Electrical Safety Testing
Rigorous testing for peace of mind
Ready-Assembled Cables Available
Off-the-shelf solutions for quick turnaround
Quality Component Sourcing
Premium materials for optimal performance
Your One-Stop Cable Shop
All your cable needs met under one roof
Custom Cables vs. Standard Cables
Custom cable assemblies are designed and manufactured to meet the exact needs of the project or application. They are not universal, one-size-fits-all solutions – they are tailored to fit unique needs.
Standard cables come in predetermined lengths and wiring configurations. This is ideal if you know exactly what you’re looking for, or if you want to match other cables you’re currently using, but it’s limiting if you require more creative cabling options.
Here’s why custom cables could be the better choice for many applications, including military, telecommunications, medical, automotive, industrial, and consumer electronics.
Tailored Solutions
Unlike standard cables, which come in set sizes and configurations, custom cables allow you to choose the exact length, connector types, wire gauge, shielding, and other features you want. Custom cables also get rid of unnecessary components, saving you money and reducing clutter.
Improved Performance and Reliability
By using high-quality materials and construction methods, custom cable assemblies can give you better signal integrity, reduced interference, and better durability than standard cables. This ensures better performance and reliability, as well as less chance of failure.
Space Optimization and Efficient Cable Management
With custom lengths and connectors, cables can be routed more efficiently, minimizing excess cable length and reducing the risk of tangles or damage. This can be especially handy in tight spaces or in applications where cable management is key.
Cost-Effectiveness in the Long Term
While the cost of custom cables may be higher than standard cables, they can end up being more cost-effective over time. Their performance, reliability, and longevity can reduce the need for replacements and repairs, so you don’t spend too much in the future.
Reduced Lead Times for Production
Working with a reputable custom cable manufacturer can streamline your production process. They often provide faster turnaround times for a new product compared to sourcing standard cables, which may have longer lead times or need modifications.
Why Choose Our Custom Cable Assembly Solutions?
10+ Years in the Business
Our highly skilled team have crafted thousands of custom cable assemblies over their decades of experience.
ISO 9001:2015 Certified Factory
Our factory has been in business for over 20 years, uses advanced technology, and meets all industry certifications.
CAD Services
Our computer-aided design services allow us to create your product to meet your every request.
Complete Customization
Whatever you need, we’ll manufacture and assemble it for you. Fully customizable to meet your requirements.
Competitive Costs
Our custom cable assemblies are competitively priced and built to last.
Fast Quote and Response Times
Fast, free quoting means we can get started on your project as soon as possible.
Our Custom Cable Capabilities
Materials
Only ROHS-compliant materials
Colors
Orange or OEM color
Certification
TUV, ISO9001, T/S16949, ROHS-approved
Samples
Prototypes can be provided for assessment
Minimum Order
Small quantities accepted
Easy Payments
100% TT or PayPal for convenience
Delivery Time
As fast as possible based on production capacity
The Custom Cable Assembly Process
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Consultation
Our process begins with a comprehensive consultation to fully understand your project’s specific needs. We collaborate closely with you to gather detailed information on the application, environment, electrical requirements, desired features, and any unique challenges.
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Design and Prototyping
Based on the information gathered, our experienced engineers create your cable design and select materials, connectors, and components that meet your performance and budget requirements. We then produce a prototype for your review and approval.
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Component Sourcing
If necessary, we’ll reach out to our trusted suppliers to source the best quality components for your design. We’re proud to work with some of the most renowned suppliers, ensuring quality components for best performance.
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Manufacturing and Testing
Our state-of-the-art manufacturing facility employs skilled technicians and advanced equipment to assemble your custom cables with precision and care. We follow strict quality control standards throughout the process. Rigorous testing, including electrical, mechanical, and environmental tests, is performed on each cable for quality assurance.
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Delivery and Support
We’re committed to delivering your custom cable assemblies with speed and within budget. We offer flexible shipping options to meet your needs and provide ongoing customer support to address any questions or concerns that may arise. Our goal is to build a long-lasting relationship with you and provide reliable cable solutions for your future projects.
Our Products
As a custom cable assembly manufacturer, we design and produce all manner of high-quality cable configurations. Here are some of the selection of some of the cable and connector products in our wide range.
Our Custom Cable Assembly Production Facilities
Our wire and cable production factory is based in China, which keeps the highest quality standards while maintaining low costs. Our ISO-certified factories have been operating for over 20 years, and employ staff with high levels of expertise. When you buy custom cables from us, you’re getting the best.
Back to top: Custom Cable Assemblies
- 1Order and Procurement
- 2PCB Manufacturing and Preparation
- 3Assembly and Soldering
- 4Inspection and Quality Control
- 5Finalization and Shipping
- Bare PCB in 8 working hours
- PCBA with components in 2 working days
- Bare PCB manufacturing
- Components sourcing
- PCB assembling
- Wire harness manufacturing
- Casing /Housing manufacturing
- Programming/Testing
Free Consultation
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Custom Cable Assembly FAQs
What Types of Custom Cable Assemblies Can You Create?
We can manufacture and assemble a diverse range of cable types, including coaxial, multi-conductor, electrical and fiber optic pigtail, flat, high-flex, ribbon, and more. We also offer custom connectors including standard, proprietary, and military connectors.
How Long Do Custom Cable Assemblies Take?
Custom cable assembly lead time can vary based on a variety of different factors. The more complex the design, the longer it will take to create. In the same vein, the higher the quantity you order, the longer it will take to fulfill that order.
In some cases, choosing specific materials may add time to your order if we need to source them from specific suppliers. Generally, simple projects could be completed in a few days, while more complicated projects could take as much as several weeks.
How Much Do Custom Cable Assemblies Cost?
The cost of customized cables can also vary depending on numerous factors. The type of cable and connectors, how long you want the cable to be, the materials you want to use, and the complexity of the cable assembly can all add time.
The only way to get an accurate idea of how much your custom cable design may cost is to request a free quote. We’ll be able to analyze your design and give you an as-accurate-as-possible estimation for your project.
Take a Factory Tour!
OurPCB, after nearly 20 years of development, has expanded to establish its own custom cable assembly factory, allowing us to offer superior cable assembly services directly to our clients. This in-house capability ensures that we meet high-quality standards while providing cost-effective solutions.
Additionally, a new cable assembly factory in the Philippines is under construction, expected to be operational by the end of 2025. This expansion will enable us to support global projects of any size with reliable production and delivery.
OurPCB is your trusted partner for custom cable assemblies, ensuring high-quality, seamless integration into your electronic systems.
