Custom Cable Assemblies:
Your Preferred Cable Builder & Supplier

Decades of experience
ISO 9001 and IATF 16949 certified
Small quantities and quick-turn available
Off-the-shelf assemblies available

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Enjoy $100 off your order! No hidden fees and no minimum order quantity required. Email [email protected] to get started.

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Looking for Custom Cable Assemblies?

At OurPCB, we specialize in providing tailored cable solutions, including custom designs, wire harnesses, and waterproof assemblies. Trusted by satisfied customers worldwide, especially in the USA, we are committed to offering superior quality and service.

OurPCB is proud to own Cloom Tech, a professional custom cable assemblies company. Our ISO-certified factory has been in business for more than 2 decades and can handle all your commercial or personal cable needs under one roof.

We offer a wide range of customized cable services, hybrid cables, and wire harnesses. We can also retrofit existing cables with top-quality connectors, carriers, and shielding to improve their performance, especially in harsh environments.

If you’re looking for off-the-shelf cables for a fast turnaround, we also stock a wide inventory of high-speed, ready-manufactured cables for your every need.

Our Custom Cable Services

Custom Cable Design

Tailored cable solutions for your unique needs

Quality Cable Assembly

Expert craftsmanship for reliable connections

Custom Wire Harnesses

Organized wiring for efficient systems

Custom Hybrid Cables

Combining power and data transmission seamlessly

Waterproof Cable Assembly

Durable protection against the elements

Overmolded Cable Assemblies

Enhanced strain relief and durability

Fortifying Existing Cables

Strengthening cables for extended lifespan

Cable Manufacturing

Precision manufacturing for superior quality

Electrical Safety Testing

Rigorous testing for peace of mind

Ready-Assembled Cables Available

Off-the-shelf solutions for quick turnaround

Quality Component Sourcing

Premium materials for optimal performance

Your One-Stop Cable Shop

All your cable needs met under one roof

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Custom Cables vs. Standard Cables

Custom cable assemblies are designed and manufactured to meet the exact needs of the project or application. They are not universal, one-size-fits-all solutions – they are tailored to fit unique needs.

Standard cables come in predetermined lengths and wiring configurations. This is ideal if you know exactly what you’re looking for, or if you want to match other cables you’re currently using, but it’s limiting if you require more creative cabling options.

Here’s why custom cables could be the better choice for many applications, including military, telecommunications, medical, automotive, industrial, and consumer electronics.

Tailored Solutions

Unlike standard cables, which come in set sizes and configurations, custom cables allow you to choose the exact length, connector types, wire gauge, shielding, and other features you want. Custom cables also get rid of unnecessary components, saving you money and reducing clutter.

Improved Performance and Reliability

By using high-quality materials and construction methods, custom cable assemblies can give you better signal integrity, reduced interference, and better durability than standard cables. This ensures better performance and reliability, as well as less chance of failure.

Space Optimization and Efficient Cable Management

With custom lengths and connectors, cables can be routed more efficiently, minimizing excess cable length and reducing the risk of tangles or damage. This can be especially handy in tight spaces or in applications where cable management is key.

Cost-Effectiveness in the Long Term

While the cost of custom cables may be higher than standard cables, they can end up being more cost-effective over time. Their performance, reliability, and longevity can reduce the need for replacements and repairs, so you don’t spend too much in the future.

Reduced Lead Times for Production

Working with a reputable custom cable manufacturer can streamline your production process. They often provide faster turnaround times for a new product compared to sourcing standard cables, which may have longer lead times or need modifications.

Why Choose Our Custom Cable Assembly Solutions?

10+ Years in the Business

Our highly skilled team have crafted thousands of custom cable assemblies over their decades of experience.

ISO 9001:2015 Certified Factory

Our factory has been in business for over 20 years, uses advanced technology, and meets all industry certifications.

CAD Services

Our computer-aided design services allow us to create your product to meet your every request.

Complete Customization

Whatever you need, we’ll manufacture and assemble it for you. Fully customizable to meet your requirements.

Competitive Costs

Our custom cable assemblies are competitively priced and built to last.

Fast Quote and Response Times

Fast, free quoting means we can get started on your project as soon as possible.

Our Custom Cable Capabilities

Materials

Only ROHS-compliant materials

Connectors

Tyco, AMP, Molex, Delphi, JST, JAE, and more options

Colors

Orange or OEM color

Certification

TUV, ISO9001, T/S16949, ROHS-approved

Samples

Prototypes can be provided for assessment

Minimum Order

Small quantities accepted

Easy Payments

100% TT or PayPal for convenience

Delivery Time

As fast as possible based on production capacity

The Custom Cable Assembly Process

Consultation

Our process begins with a comprehensive consultation to fully understand your project’s specific needs. We collaborate closely with you to gather detailed information on the application, environment, electrical requirements, desired features, and any unique challenges.
Design and Prototyping

Based on the information gathered, our experienced engineers create your cable design and select materials, connectors, and components that meet your performance and budget requirements. We then produce a prototype for your review and approval.
Component Sourcing

If necessary, we’ll reach out to our trusted suppliers to source the best quality components for your design. We’re proud to work with some of the most renowned suppliers, ensuring quality components for best performance.
Manufacturing and Testing

Our state-of-the-art manufacturing facility employs skilled technicians and advanced equipment to assemble your custom cables with precision and care. We follow strict quality control standards throughout the process. Rigorous testing, including electrical, mechanical, and environmental tests, is performed on each cable for quality assurance.
Delivery and Support

We’re committed to delivering your custom cable assemblies with speed and within budget. We offer flexible shipping options to meet your needs and provide ongoing customer support to address any questions or concerns that may arise. Our goal is to build a long-lasting relationship with you and provide reliable cable solutions for your future projects.

Our Products

As a custom cable assembly manufacturer, we design and produce all manner of high-quality cable configurations. Here are some of the selection of some of the cable and connector products in our wide range.

Our Custom Cable Assembly Production Facilities

Our wire and cable production factory is based in China, which keeps the highest quality standards while maintaining low costs. Our ISO-certified factories have been operating for over 20 years, and employ staff with high levels of expertise. When you buy custom cables from us, you’re getting the best.

Get a FREE Quote Today

Adrian Leitch

It was easy to order online from OurPCB with instant price quoting. I had a recent bad experience with another international PCB fabricator that has changed owners and the quality had dropped, in this case the PCB boards I received were nearly flawless. I'm not sure if it's standard but I personally got my boards back in a week. Price competitive with other international fabricators. The detailed report provided along with the boards is also very useful. Recommended.

Andrew Durrant

These guys are great, good customer service.

Andrew Peeler

Prompt service, good price structure, high quality PCBs that are delivered on or before the specified date

Andrew Wood

Always excellent service and quick turn around. We are very happy with the service from OurPCB

Ben Thomas

These guys were a pleasure to work with, accurate lead times, fast delivery and an overall high quality product.

Darren Larosa

I've been working with them for some time now and always receive excellent service. Board quality is fantastic. Competitive pricing. I recommend when given the chance.

Debra Beukes

Fantastic company to deal with, excellent turn around, always very helpful.

Eastern Europe Archives

Had a run of PCBs created for our school. Used kicad Gerber files which matched perfectly with their online system . Couldn't believe how easy the process was. Fast turn around and the PCBs are of very high quality and price is very reasonable . Highly recommended and will return again.

frankyc

Been working with these guys for over 10 years now. The quality of their PCBs is first class with excellent delivery schedules. Any problems or 'extras' are handled promptly and efficiently. No hesitation in recommending them for any PCB manufacturing.

Fred Van

Smooth seamless quoting, excellent pricing, and top quality product delivered on time. Excellent service!

Greg MacDonald

simple, easy website; quick response

John Powell

I now use only OurPCB because of their simple instant online quotation and ordering system with PCB drag and drop files. The PCB quality is excellent, with excellent competitive prices to meet my PCB delivery urgency as required. Mark provides quick, excellent & friendly technical support. I recommend OurPCB to all Aussie manufacturers to support our last Aussie PCB company !

Jonathan Pippard

Excellent easy to use ordering service with fast turn around, and very helpful, free, friendly advice given. The supplied PCBs were excellent quality, I will definitely use again and would recommend. Thank you!

Jordan Thurgood

OurPCB were fantastic to work with. Very helpful and practical in guiding us through the process and ensuring we got an excellent outcome. Delivered on time and product was as expected.

Justin Regan

Outstanding quality service, top quality PCBs, very fast turn around, great pricing, and an all-round great company to deal with.

Mark A

Used Ourpcb Australia for about 2 years now and recently switched all my work to them, Price / Quality is on point. Never had an issue and the local support is great.

Mark Pagura

Very fast turn around with good quality. Fast response to questions and very reasonable price.

Maryanne Hassell

They are FANTASTIC in everyway, super fast, always helpful and happy to talk with you and the prices are amazing. I will not deal with anyone else unless forced to. Thank-you OurPCB, you are the BEST!!

Matthew O'Neill

Good customer service, Dealt with Mark he's right onto it. Quality of board is great also. Thanks OurPCB

mitch clark

OurPCB have supplied our company with PCB circuit boards for the last five years. Firstly the quality is exceptional - Mark makes ordering circuit-boards easy. Where as in the past we have done the run around with component supply many times - Mark makes the process decisive and simple. The service is top notch. Highly recommended.

Oli

Great service and quality as well as proofing process which I haven't got when ordering small PCB runs from other companies.

Peter Lambert

I push these guys on every front from superfine technology through to quick delivery - the quality and service is the best I've had anywhere. A truly great fab shop that is a pleasure to work with.

Sasha Marks

Excellent service, quick turn around and helpful staff. We've been using OurPCB for nearly 10 years now, for both bare PCB and fully assembled and tested PCBA's also.

Slavko Mali

Excellent service at competitive prices

SPI MX

We have used ourPCB as our PCB supplier for 10 years because the quality has been perfect. Delivery; reliable and dependable.

Steve Visser

Friendly and easy to deal with

Steven Munari

Very quick delivery, Great pricing. Excellent Australia based customer support.

Steven Vatev

Awesome job, fast and friendly service . So much extra effort especially on the manufacturers side. Highly recommended to anyone in pcb design. Very reasonable rates too. Thank you.

Tane Pendragon

Fast turnaround, great customer support, good prices. Definitely recommended.

Tasmiah Khan

Great quality PCBs at low cost and excellent service

Trevor Gardner

Quick quote - delivery as promised and quality board - gets my vote

Custom Cable Assembly FAQs

What Types of Custom Cable Assemblies Can You Create?

We can manufacture and assemble a diverse range of cable types, including coaxial, multi-conductor, electrical and fiber optic pigtail, flat, high-flex, ribbon, and more. We also offer custom connectors including standard, proprietary, and military connectors.

How Long Do Custom Cable Assemblies Take?

Custom cable assembly lead time can vary based on a variety of different factors. The more complex the design, the longer it will take to create. In the same vein, the higher the quantity you order, the longer it will take to fulfill that order.

In some cases, choosing specific materials may add time to your order if we need to source them from specific suppliers. Generally, simple projects could be completed in a few days, while more complicated projects could take as much as several weeks.

How Much Do Custom Cable Assemblies Cost?

The cost of customized cables can also vary depending on numerous factors. The type of cable and connectors, how long you want the cable to be, the materials you want to use, and the complexity of the cable assembly can all add time.

The only way to get an accurate idea of how much your custom cable design may cost is to request a free quote. We’ll be able to analyze your design and give you an as-accurate-as-possible estimation for your project.

Take a Factory Tour!

OurPCB, after nearly 20 years of development, has expanded to establish its own custom cable assembly factory, allowing us to offer superior cable assembly services directly to our clients. This in-house capability ensures that we meet high-quality standards while providing cost-effective solutions.

Additionally, a new cable assembly factory in the Philippines is under construction, expected to be operational by the end of 2025. This expansion will enable us to support global projects of any size with reliable production and delivery.

OurPCB is your trusted partner for custom cable assemblies, ensuring high-quality, seamless integration into your electronic systems.